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Ventuer offers custom prefabrication services for ventilation products and facade elements, providing solutions that meet the specific needs of construction projects. Prefabrication is a proven method to improve efficiency, precision, and safety by delivering preassembled components designed for rapid on-site installation and seamless integration into building systems.

Advantages of Prefabrication

  1. Programme Efficiency
    Prefabrication significantly reduces the time required for on-site installation. Components are manufactured and assembled off-site while other construction activities progress, enabling overlapping workflows and compressed project schedules.

  2. Quality and Precision
    By fabricating components in a controlled environment, prefabrication ensures consistent quality and adherence to exact specifications. This approach reduces the potential for errors commonly associated with on-site assembly, improving the long-term performance of ventilation systems. Ventuer’s factory processes also allow for thorough testing of airflow, rain defence, and structural integrity prior to delivery.

  3. Health and Safety Improvements
    Prefabrication minimizes the need for complex assembly work in challenging environments, such as rooftops or confined spaces. Fabrication is completed off-site, reducing the risks associated with working at heights and exposure to adverse weather conditions. This approach enhances worker safety and reduces the number of personnel required on-site.

  4. Material Efficiency and Cost Reduction
    Manufacturing components in a factory environment leads to more efficient use of materials and reduced waste. Delivered as complete units, prefabricated elements simplify logistics, reduce transportation needs, and lower overall project costs by minimizing on-site labor requirements.

  5. Custom Solutions for Complex Requirements
    Prefabrication enables the creation of tailored ventilation systems that meet specific functional and aesthetic criteria. For example, Ventuer integrates additional features such as insect mesh, backdraft flaps, and airflow splitters into prefabricated louvres, which can be seamlessly incorporated into facade panels, window joinery, or other architectural elements.

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Bay Terraces: A Case Study in Prefabrication

The lift and ventilation upgrades at Bay Terraces in Auckland illustrate the benefits of prefabrication. Ventuer fabricated rooftop ventilation units, including VL-55S louvres and centrifugal fans, off-site and delivered them fully assembled for installation by crane. This process reduced on-site assembly time from two weeks to one morning, minimized disruption to residents, and mitigated risks associated with rooftop work. The prefabricated units met both the functional and aesthetic requirements, ensuring effective ventilation and integration with the building’s existing architecture.

The Ventuer Approach

Ventuer’s prefabrication process is designed to meet the practical and technical needs of modern construction projects:

  • Programme Efficiency: Prefabricated components are delivered ready for installation, streamlining project timelines.
  • Precision and Quality: Manufactured under controlled conditions, components meet stringent performance and compliance standards.
  • Safety: Reducing on-site work minimizes risks associated with elevated or confined workspaces.
  • Custom Design: Prefabrication allows for tailored solutions that balance performance with architectural integration.

By prefabricating ventilation louvres, grilles, and other facade elements, Ventuer ensures projects benefit from greater efficiency, high-quality workmanship, and improved safety standards.

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